Mylar & Tefzel & Plastic Specialists

Design and development of miniature and micro thermoformed components is our core area of expertise. We extend our design and development services for a variety of parts, ranging from micro-miniature parts to small, intricate components. Prototype runs, to over a million pieces can be handled by us. Capsules, diaphragms, insulators, Mylar parts, Tefzel parts, Titer plates are some of the plastic components we produce through precision thermoforming.

thermoformed matched die forming

Our company employs several production methods, including matched die forming, pressure forming and vacuum forming, to make small and micro thermoformed products. Our methods are fast, reliable, and multi-functional, producing exacting standards that deliver great part performance.

Dies and tools are engineered in-house to maintain tight tolerances of your parts. Dies and tools are engineered in-house to maintain tight tolerances of up to +/-.002 until the last production run.

We specialize in thin gage and small precise  parts for all industries including aerospace, ordnance, electronic, automotive, cosmetic, medical, and many others.

We also offer secondary services such as hot foil stamping, bending, deburring, drilling, engraving, edge polishing and stress relieving.


SPECIFICATIONS – Click to Expand

  • Custom
  • On-Site
  • Contract Manufacturing
  • Small Parts
  • Thin Gage
  • Fine Detail
  • Deep Draw
  • Precise Trimming
  • Concentric Trimming
  • Slits, Notches, Creases
  • MIL-I45208
  • ANSI*
  • AS*
  • ASLE*
  • ASTM*
  • AWS*
  • CE*
  • CSA*
  • DOT*
  • FAA*
  • SBA*
  • ISO*
  • Mil-Spec*
  • NADCAP*
  • QS*
  • RoHS*
  • Match Die Forming
  • Vacuum Forming Single Sheet
  • Plug Assist
  • Male/Female
  • Pressure Forming
  • In-Line
  • Heat Sealing
  • In-Line Trimming
  • 3D Trimming
  • Concentric Trimming
  • Slits, Holes, and Other Details
  • Automated
  • Manual
  • Hot Foil Stamping
  • Bending
  • Drilling
  • Engraving
  • Edge Polishing
  • Assembly
  • Stress Relieving
  • Hardware Insertion
  • Alpha CAM
  • AutoCAD
  • BMP
  • Catia
  • DXF
  • GIF
  • IGIF
  • Inventor
  • IronCAD
  • JPG
  • PDF
  • Pro-E
  • SolidEdge
  • STEP
  • Aerospace
  • Agricultural
  • Automotive
  • Electronic
  • Food
  • Lighting
  • Marine
  • Medical
  • Optical
  • Ordnances
  • Science
  • Military
  • Cosmetic
  • Biotech
  • Acrylic
  • BAREX
  • Butyrate
  • Cellulose Acetate
  • Cellulose Acetate Butyrate
  • CVPC
  • FEP
  • H.I.P.S
  • Kapton® Polyimide Film
  • Kydex
  • Lexan
  • Polycarbonate
  • PEI (Polyetherimide)
  • Ultem®T
  • PET
  • PVC
  • Polyester
  • Polyethylene
  • Polypropylene
  • Propionate
  • PVDF
  • Styrene
  • EPC Film
  • Tefzel
  • Teonex
  • Acetate
  • Mylar
  • PTFE, Teflon
  • AND OTHER Plastics
  • Prototype
  • Low Volume
  • Small Run
  • Large Run
  • Long Run
  • Production Model Run
  • Number of Units 1-Millions
  • Width – Min. 1mm – Max 8”
  • Length – Min. 1mm – Max 8”
  • Height – up to 2”
  • Thickness – 0005 – 1/8”
  • Tolerances – +/-.002
  • Tool and Die Done In-House
  • Prototyping
  • Mold Making
  • Mold Design
  • THIN Gage
  • Extremely Small/Minature
  • 20/20 GENE Systems
  • 3M
  • AMP
  • ATK
  • Accusonic Systems
  • Advanced Instruments
  • Aerojet
  • Allen Bradley
  • Alliant Techsystems
  • Atlantic Research
  • Audiosears
  • Autoliv
  • Booz-Allen Hamilton
  • Continental Conveyor
  • Crane Aerospace
  • Dade Behring
  • Dynatec
  • E.I.Dupont
  • Eagle Picher
  • Eldec
  • General Dynamics
  • Harmon
  • Ireco
  • JBL
  • Library Of Congress
  • Martin Marietta
  • Mine Safety
  • Motorola
  • Nammo
  • Naval Ordnance
  • Philips Technologies
  • Prodelin Corporation
  • Propellex
  • Respironics
  • Robertshaw
  • Rockwell Automation
  • SCI Systems
  • SDI Inc
  • St. Jude Medical
  • Sterling Plumbing
  • TRW
  • Talley Defense
  • Thomas Scientific
  • Welch Allen
  • Wilson Greatbatch
  • Xomed Treace