Prototypes to High Volume Production

Miniature Mylar® PET Polyester Film Parts

Design and development of miniature and micro thermoformed components is our core area of expertise. Our company extends our design and development services for a variety of components, ranging from micro and miniature Mylar® PET polyester film parts to small, intricate components. Prototype runs as well as high-volume production runs can be handled by us.

Mylar Thermoformed Components

Tooling and equipment is produced with our in-house tool and die shop enabling high quality and fast turnaround.

Please contact us to discuss your specific configuration, material, and dimensional needs.


SPECIFICATIONS – Click to Expand

  • Custom
  • Insulators
  • Diaphragms
  • Small Parts
  • Thin Gage
  • Fine Detail
  • Deep Draw
  • Precise Trimming
  • Concentric Trimming
  • Slits, Notches, Creases
  • MIL-I45208
  • ANSI*
  • AS*
  • ASLE*
  • ASTM*
  • AWS*
  • CE*
  • CSA*
  • DOT*
  • FAA*
  • SBA*
  • ISO*
  • Mil-Spec*
  • NADCAP*
  • QS*
  • RoHS*
  • Matched Die Forming
  • Plug Assist
  • Male/Female
  • Pressure Forming
  • In-line
  • In-line Trimming
  • 3D Trimming
  • Concentric Trimming
  • Slits, Holes, and other Details
  • Automated
  • Manual
  • Tool and Die done in-house
  • Prototyping

  • Hot Foil Stamping
  • Bending
  • Drilling
  • Engraving
  • Mold Making
  • Mold Design


  • Edge Polishing
  • Assembly
  • Stress Relieving
  • Hardware Insertion
  • Alpha CAM
  • AutoCAD
  • BMP
  • Catia
  • DXF
  • GIF
  • IGIF
  • Inventor
  • IronCAD
  • JPG
  • PDF
  • Pro-E
  • SolidEdge
  • STEP
  • Aerospace
  • Agricultural
  • Automotive
  • Electronic
  • Food
  • Lighting
  • Marine
  • Medical
  • Optical
  • Ordnances
  • Science
  • Military
  • Cosmetic
  • Biotech
  • Polyester
  • Mylar
  • Prototype
  • Low Volume
  • Small Run
  • Large Run
  • Long Run
  • Production Model Run
  • Number of Units 1-Millions
  • Width – Min. 1mm – Max 8”
  • Length – Min. 1mm – Max 8”
  • Height – up to 2”
  • Thickness – .0005 – .014"
  • Tolerances – +/-.002
  • THIN Gage
  • Extremely Small/Minature
  • 20/20 GENE Systems
  • 3M
  • AMP
  • ATK
  • Accusonic Systems
  • Advanced Instruments
  • Aerojet
  • Allen Bradley
  • Alliant Techsystems
  • Atlantic Research
  • Audiosears
  • Autoliv
  • Booz-Allen Hamilton
  • Continental Conveyor
  • Crane Aerospace
  • Dade Behring
  • Dynatec
  • E.I.Dupont
  • Eagle Picher
  • Eldec
  • General Dynamics
  • Harmon
  • Ireco
  • JBL
  • Library Of Congress
  • Martin Marietta
  • Mine Safety
  • Motorola
  • Nammo
  • Naval Ordnance
  • Philips Technologies
  • Prodelin Corporation
  • Propellex
  • Respironics
  • Robertshaw
  • Rockwell Automation
  • SCI Systems
  • SDI Inc
  • St. Jude Medical
  • Sterling Plumbing
  • TRW
  • Talley Defense
  • Thomas Scientific
  • Welch Allen
  • Wilson Greatbatch
  • Xomed Treace