Insulators

General Capabilities

• Custom
• On-Site
• Contract Manufacturing
• Small Parts
• Thin Gage
• Fine detail
• Deep draw
• Precise trimming
• Concentric Trimming
• Slits, Notches, Creases

Industry Focus

• Aerospace                              
• Agricultural
• Automotive
• Electronic
• Food
• Lighting
• Marine
• Medical
• Optical
• Ordnance

• Science
• Military
• Cosmetic
• Biotech

Industry Standards

• MIL-I45208
• ANSI*
• AS*
• ASLE*
• ASTM*
• AWS*
• CE*
• CSA*

• DOT*
• FAA*
• SBA*
• ISO*
• Mil-Spec*
• NADCAP*
• QS*
• RoHS*

Materials

• Mylar Polyester Film
• BAREX
• Butyrate
• Cellulose Acetate
• Cellulose Acetate Butyrate
• CVPC
• FEP                             
• H.I.P.S.                                  
• Lexan
• Kydex
• Polycarbonate
• PET
• PVC

• Polyester
• Polyethylene
• Polypropylene
• Propionate
• PVDF
• Styrene
• EPC Film
• Tefzel
• Teonex
• Acetate
• Mylar
• Teflon

Molding Process

• Matched Die Forming
• Vacuum Forming
• Steel Rule Die
• Male Female Die
• 3D Trimming
• Heat Bending
• Plug Assist
• Male/Female
• Pressure Forming           
• In-line        
• Heat Sealing
• In-line trimming
• 3D Trimming
• concentric trimming
• slits, holes, and other details

Production Volumes

• Prototype
• Low Volume
• Small Run
• Large Run
• Long Run
• Production Model Run
• Number of Units 1- Millions

Width

• Min. 1mm – Max 8”

Length

• Min. 1mm – Max 8”

Height

• up to 2”

Thickness

• .0005 – 1/8”

Tolerances

• +/-.002

Equipment Capabilities

• Automated
• Manual

Additional Services Provided

• Tool and Die done in-house
• Prototyping
• Mold Making
• Mold Design

Secondary Services

• Hot foil stamping
• Bending
• Drilling
• Engraving
• Edge Polishing
• Assembly
• Stress Relieving
• Hardware Insertion

Specialty

• THIN gage
• Extremely small/miniature

File Format

• Alpha CAM
• AutoCAD
• BMP
• Catia
• DXF
• GIF
• IGIF
• Inventor

• IronCAD
• JPG
• PDF
• Pro-E
• SolidEdge
• STEP
• TOPSOLID

Vendor List

• 20/20 GENE Systems
• 3M
• AMP
• ATK
• Accusonic Systems
• Advanced Instruments
• Aerojet
• Allen Bradley
• Alliant Techsystems
• Atlantic Research
• Audiosears
• Autoliv
• Booz-Allen Hamilton
• Continental Conveyor
• Crane Aerospace
• Dade Behring
• Dynatec
• E.I.Dupont
• Eagle Picher
• Eldec
• Eldec
• General Dynamics
• Harmon
• Ireco

• JBL
• Library Of Congress
• Martin Marietta
• Mine Safety
• Motorola
• Nammo
• Naval Ordnance
• Philips Technologies
• Prodelin Corporation
• Propellex
• Respironics
• Respironics
• Robertshaw
• Rockwell Automation
• SCI Systems
• SDI Inc.
• St. Jude Medical
• Sterling Plumbing
• TRW
• Talley Defense
• Thomas Scientific
• Welch Allen
• Wilson Greatbatch
• Xomed Treace