Close Tolerance and Intricate

Tolerances of -+.002 and Better

INSULATORS ARE CUSTOM MADE TO YOUR SPECIFICATIONS they are thermoformed pouches, bags, shapes and punched. Insulators are made from Mylar®, Polyester Film Tefzel® ETFE, ECTFE, Polypropylene, Polycarbonate, Lexan®, Polyimide, Kapton®, FEP and other plastics.

Lexan Polycarbonate Thermoformed Insulators End Caps

We produce non-metallic very close tolerance and intricate insulators for: medical, implantable, defibrillator, pacemaker, commercial type batteries (we do not make batteries). We hold tolerances of -+.002 and better.

Tooling and equipment is produced with our in house tool and die shop enabling high quality and fast turnaround.

Please contact us to discuss your specific configuration, material, and dimensional needs.


SPECIFICATIONS – Click to Expand

  • Custom
  • On-Site
  • Contract Manufacturing
  • Small Parts
  • Thin Gage
  • Fine Detail
  • Deep Draw
  • Precise Trimming
  • Concentric Trimming
  • Slits, Notches, Creases
  • MIL-I45208
  • ANSI*
  • AS*
  • ASLE*
  • ASTM*
  • AWS*
  • CE*
  • CSA*
  • DOT*
  • FAA*
  • SBA*
  • ISO*
  • Mil-Spec*
  • NADCAP*
  • QS*
  • RoHS*
  • Matched Die Forming
  • Vacuum Forming
  • Steel Rule Die
  • Male Female Die
  • 3D Trimming
  • Heat Bending
  • Plug Assist
  • Male/Female
  • Pressure Forming
  • In-Line
  • Heat Sealing
  • In-Line Trimming
  • 3D Trimming
  • Concentric Trimming
  • Slits, Holes, and Other Details
  • Automated
  • Manual
  • Hot Foil Stamping
  • Bending
  • Drilling
  • Engraving
  • Edge Polishing
  • Assembly
  • Stress Relieving
  • Hardware Insertion
  • Alpha CAM
  • AutoCAD
  • BMP
  • Catia
  • DXF
  • GIF
  • IGIF
  • Inventor
  • IronCAD
  • JPG
  • PDF
  • Pro-E
  • SolidEdge
  • STEP
  • TOPSOLID
  • Aerospace
  • Agricultural
  • Automotive
  • Electronic
  • Food
  • Lighting
  • Marine
  • Medical
  • Optical
  • Ordnances
  • Science
  • Military
  • Cosmetic
  • Biotech
  • Mylar Polyester Film
  • BAREX
  • Butyrate
  • Cellulose Acetate
  • Cellulose Acetate Butyrate
  • CVPC
  • FEP
  • H.I.P.S
  • Lexan
  • Kydex
  • Polycarbonate
  • PET
  • PVC
  • Polyester
  • Polyethylene
  • Polypropylene
  • Propionate
  • PVDF
  • Styrene
  • EPC Film
  • Tefzel
  • Teonex
  • Acetate
  • Mylar
  • PTFE, Teflon
  • Prototype
  • Low Volume
  • Small Run
  • Large Run
  • Long Run
  • Production Model Run
  • Number of Units 1-Millions
  • Width – Min. 1mm – Max 8”
  • Length – Min. 1mm – Max 8”
  • Height – up to 2”
  • Thickness – 0005 – 1/8”
  • Tolerances – +/-.002
  • THIN Gage
  • Extremely Small/Minature
  • 20/20 GENE Systems
  • 3M
  • AMP
  • ATK
  • Accusonic Systems
  • Advanced Instruments
  • Aerojet
  • Allen Bradley
  • Alliant Techsystems
  • Atlantic Research
  • Audiosears
  • Autoliv
  • Booz-Allen Hamilton
  • Continental Conveyor
  • Crane Aerospace
  • Dade Behring
  • Dynatec
  • E.I.Dupont
  • Eagle Picher
  • Eldec
  • General Dynamics
  • Harmon
  • Ireco
  • JBL
  • Library Of Congress
  • Martin Marietta
  • Mine Safety
  • Motorola
  • Nammo
  • Naval Ordnance
  • Philips Technologies
  • Prodelin Corporation
  • Propellex
  • Respironics
  • Robertshaw
  • Rockwell Automation
  • SCI Systems
  • SDI Inc
  • St. Jude Medical
  • Sterling Plumbing
  • TRW
  • Talley Defense
  • Thomas Scientific
  • Welch Allen
  • Wilson Greatbatch
  • Xomed Treace