Diaphragms

Thermoformed close tolerance +-.002 plastic diaphragms to your specifications. We produce diaphragms from Lexan®, polycarbonate, Mylar®, polyester film, Tefzel® ETFE, ECTFE.

Tooling and equipment is produced with our in house tool and die shop enabling high quality and fast turn around.

SPECIFICATIONS:

General Capabilities

  • Custom                                    
  • On-Site
  • Small Parts
  • Thin Gage
  • Fine detail
  • Precise trimming
 

Industry Focus

  • Aerospace                              
  • Automotive
  • Electronic
  • Marine
  • Medical
  • Ordnance
  • Science
  • Communications
  • Voice
 

Industry Standards

  • MIL-I45208
  • ANSI*
  • AS*
  • ASLE*
  • ASTM*
  • AWS*
  • CE*
  • CSA*
  • DOT*
  • FAA*
  • SBA*
  • ISO*
  • Mil-Spec*
  • NADCAP*
  • QS*
  • RoHS*

Materials

  • Tefzel,
  • FEP,
  • Polyester
  • Lexan
  • EPC
  • Polycarbonate
  • PET
  • Teonex
  • Mylar
  • Teflon
 

Forming Process

  • Match Die Forming
  • Vacuum Forming Single Sheet             
  • Pressure Forming Plug Assist, Male/Female, In line trimming and 3D trimming
  • In-line concentric trimming, slits, holes, and other details
  • Heat Sealing

Production Volumes

  • Prototype
  • Low Volume
  • Small Run
  • Large Run
  • Long Run
  • Production Model Run
  • Number of Units 1- Millions
 

Width

  • Min. 1mm – Max 8”
 

Length

  • Min. 1mm – Max 8”
 

Height

  • up to 1”
 

Thickness

  • .0005 – 1/8”
 

Tolerances

  • +/-.002
 

Equipment Capabilities

  • Automated
  • Manual
 

Additional Services Provided

  • Tool and Die done in-house
  • Prototyping
  • Mold Making
  • Mold Design
 

Secondary Services

  • Hot foil stamping
  • Bending
  • Drilling
  • Engraving
  • Edge Polishing
  • Assembly
  • Stress Relieving
  • Hardware Insertion
 

Specialty

  • THIN gage
  • Extremely small/miniature
 

File Format

  • Alpha CAM
  • AutoCAD
  • BMP
  • Catia
  • DXF
  • GIF
  • IGIF
  • Inventor
  • IronCAD
  • JPG
  • PDF
  • Pro-E
  • SolidEdge
  • STEP
  • TOPSOLID

Vendor List

  • 20/20 GENE Systems
  • 3M
  • AMP
  • ATK
  • Accusonic Systems
  • Advanced Instruments
  • Aerojet
  • Allen Bradley
  • Alliant Techsystems
  • Atlantic Research
  • Audiosears
  • Autoliv
  • Booz-Allen Hamilton
  • Continental Conveyor
  • Crane Aerospace
  • Dade Behring
  • Dynatec
  • E.I.Dupont
  • Eagle Picher
  • Eldec
  • Eldec
  • General Dynamics
  • Harmon
  • Ireco
  • JBL
  • Library Of Congress
  • Martin Marietta
  • Mine Safety
  • Motorola
  • Nammo
  • Naval Ordnance
  • Philips Technologies
  • Prodelin Corporation
  • Propellex
  • Respironics
  • Respironics
  • Robertshaw
  • Rockwell Automation
  • SCI Systems
  • SDI Inc.
  • St. Jude Medical
  • Sterling Plumbing
  • TRW
  • Talley Defense
  • Thomas Scientific
  • Welch Allen
  • Wilson Greatbatch
  • Xomed Treace

 

 

 

 

 

 

 

 

 

 

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